2004 ltz 400 manual cam chain tensioner fixing

Click here for stepbystep instructions for installing an ape manual cam chain tensioner. I just replaced it about 6000 miles ago with an oem part. Oil pump, i change if there was any evidence of sludge or. Suzuki ltz 400 oil change diy 2004 suzuki ltz 400 oil change.

Manual cam chain tensioner archive atv riders forum. Over a period of time, the timing chain can stretch, which can cause the chain to skip a gear on the cam. So the engine in my 90 connie started to sound like it had a marble in it bouncing around. As the noise was more pronounced on the left side i naturally figured it was time to play with the cam chain tensioner cct again. Crankshaft endplay, i dont bother fixing the engine if endplay is over. Due to the high number of phone calls we receive concerning the fitment and timing of camshafts, we have decided to include camshaft fitting instructions on this website. The one thing i have seen is damage caused by loose cam chains beating up the sliders, variable cam timing as the chain slack allows it to vary by a large amount when the tensioner allows. The cookie settings on this website are set to allow all cookies to give you the very best experience. Although if your tensioner is all the way out, you need to change cam chain soon. Httmt tgmcct06 compatible with yamaha kawasaki street atv off road cru manual cam timing chain tensioner. I have searched the forums and have not found anything to do with sv650 cam chain tensioner. The timing chain method is more common with consumer vehicles and high performance engines.

At the cam cover, he reminds us to remove bolts in a star or cross pattern to ease pressure evenly. The auto cam chain tensioner acct has had some failure issues over the different model years the current version 2003 and later model years has not seen as many failures in drzs but has seen some failures in other suzuki models, as well as similar designs in other brands of bikes and atv even without catastrophic failure the acct places excess. Ape introduces the pro series manual cam chain tensioner. In order to run the valve train harley went to a cam chain tensioner set up utilizing a spring loaded shoe putting pressure on the cam chain with push rods. If you are an owner of one of the listed bike or believe this will fit your bike, are willing to meet me in phoenix near camelback and central, and allow me to. This will ba suzuki cam chain tensioner fix ltz400 dvx400 kfx400. Chain adjuster tensioners wheel aligners suzuki gn125 gs125. The correct psr manual cam chain tensioner for your 2011 triumph street triple r is based on your vin vehicle identification number. Yes, the front slider is fixed, the crank pulls the. It is there no matter the revs and gets louder as revs increase.

Ape manual cam chain tensioners help to prevent excessive chain slap and engine rattle on start up. Camshaft phasers sticking due to contamination or low oil volumedelivery pressure. My 2004 f150 lariat needs tensioners for the timing chain. Rotate the motor forwards, while screwing it in until you feel the cam chain drag against the cam chain guide. With the cover open we can see the cam tensioner shoes, if the front. Ape manual cam chain tensioner suzuki drz400, ltz400. We bought a 2003 klx400 this weekend, and it has a replacement mcct. I tried the chalkdust method a few times turning the jackscrew and letting it. Much more reliable than a manual tensioner and it is maintenance free. Manual cct install on my raptor 700 thank you for watching dont forget to hit that like button and subscribe. The timing chain is a major component in your engine.

When should i start thinking about getting a mcct andor replacing the chain. The first section describes what to look out for when fitting a camshaft to avoid premature failure. Like i said its a heavier duty tensioner and works well on built engines. Are these any good, or would i be better off with another oem that wont. Zooks are notorius for cam chain tensioner issues,and the busa is no exception. Honda trx400 xr400 cam chain tensioner mod duration. Manual cam chain tensioner install and adjustment youtube. Add to cart add to cart add to cart add to cart add to cart add to cart customer rating.

This allows you to maintain your automatic tensioner even when it runs out of adjustment. Manual cam chain tensioner install and adjustment manual cam chain tensioner. If you look on page 722 of the service manual it shows you how to checkreinstall the tensioner. Discussion in mods, upgrades, accessories and products started by colinbr, jan 29, 2015. Couple weeks ago was discussion on the ape, but i would assume you have the older factory kawasaki tensioner.

Manual cam chain tensioner adjustment 19 mar 2010 10. We have another drz, and e model, 2005 or maybe 2004, and it has an acct. Begin screwing the tensioner bolt in gently until you can feel the resistance on the cam chain then stop. Kbrawlz 1 of 4 how to jet a z400 jetting for noobs video 1 of 4, covering mostly removing the carb far enough out to change the main jet. Drz 400 manual cam chain tensioner adjustment mcct. He removes the exhaust, floor boards and everything in the way of the cam cover.

It takes less than 10 minutes to install and has been proven for over 8 years now. New oem front sprocket retainer with bolts for the 20032008 suzuki ltz400. Elka legacy front and rear shocks jd performance aarms ltz 400 and kfx 400. View and download suzuki ltz 400 service manual online. Suzuki ltz400 0312 psr manual cam chain tensioner made from billet aluminum removes outoftiming problems, premature engine wear and excess. Upgrade to a manual tensioner for a more refined design and killer looks. Check the contacting surface of the cam chain tensioner and cam chain guide. This new tensioner is designed for the racer who frequently adjusts his engine. Searching some of the cbr boards, a lot of folks switch to a manual.

This allows you to maintain your automatic tensioner, even when it runs out of adjustment. Suzuki ltz400 manual cam chain tensioner adjuster timing ltz 400. Manual cam chain tensioner adjustment kzrider forum. This will cause oil pressure bleed to the valve train and affect phaser functionality. Anyways, i decided to remove the chain tensioner only to find the stock one has been replaced with a manual tensioner. If your engine has a rattle the auto cam chain tensioner could be failing. If the last six digits of your vin are 560476 or less, you need the first psr manual cam chain tensioner listed in the dropdown menu, psr part number 060200029. They also used, and i can remember the technical name of the chain, an older chain design. So my question is, has anybody with a sv650 pre 2003 model had the same issue and what did they do to fix it. Just like with the rear drive chain and sprockets, the cam chain sprockets should be replaced too. Cam chain tension adjuster ltz 400 video dailymotion. The interior oring design ensures that repeated adjustments will not eventually flatten. If the timing chain is stretched badly, your vehicle can stall in traffic causing a hazard to you and the vehicles around you.

Of course, i have never bothered one bit to inspect it. So my question is how do i know when the manual tensioner is at the correction tension not too tight or too loose. It started about 4 months ago and has got steadily worse. Included is 2 replacement stainless steel fixing bolts and a stainless steel tool which allows you to. If your cct has a plug bolt at the outer end remove it keeping the washer. Setting timing chain properly on 400ex archive atv. Red timing cam chain tensioner manual adjuster 185 200 225 250 300 360 400 450. The email address has changed, but some pages have the old address and i cannot edit them. Symptoms of a bad or failing timing chain autoblog. Kawasaki kfx 400 cam chain tensioner fix eliminates chatter.

If the engine was designed with removable sprockets this can be quite easy. This is a vid showing the before and just after getting my cam chain tensioner replaced. Cam chain tensioner busa problems hayabusa owners group. Manual cct install on my raptor 700 thank you for watching dont forget to hit that. The easyaccess socket head adjuster screw is perfect for tight spaces. Manual cct install on my raptor 700 thank you for watching dont. If push rod does not slide smoothly, replace the cam chain ten sion adjuster with a new one.

This cam chain tensioner button was developed by alba racing to be used on our championship winning ltz 400s for desert and motocross racing. A timing chain runs inside the engine, as it needs to be lubricated by the engine oil. A timing chain doesnt need to be replaced unless there is a problem with it. Double check the threads by placing the new and old bolts threads against each other. If the cam chain is real noisy and the noise does not go away when you adjust it, the cam chain is worn out and needs to be replaced. If you think the chain is making noise because its too loose, then its either worn out beyond what the auto tensioner can compensate for or the tensioner is stucknot operating right. Im needing a new cam chain tensioner, and have seen a few manual versions. Suzuki ltz400 0312 psr manual cam chain tensioner quad. I have been told that these mccts will work on other bikes, but i do not have all of the additional bikes needed to test fit them. Suzuki ltz 400 cam chain tensioner fix eliminates chatter. Cam chain tensioner developed at alba racing to be used on a ltz 400 for baja racing.

Harley davidson twin cam chain tensioner problems 19992006. The first one was junk,the second a little better,and now a third try. I had an ape manual on mine for 50,000 clicks,no probs. It came to my attention that there are individuals who either post instruction or have even put up youtube videos giving misinformation about cam chain adjustment.